Generator Overhaul
Full generator overhaul services that restore aging units to like-new performance and extend their service life.
An overhaul goes beyond routine maintenance — it's a full teardown, inspection and rebuild of the engine and alternator, replacing worn components before they fail and restoring the unit to close to original performance. For aging generators nearing the end of a service life, an overhaul is often a fraction of the cost of replacement.
- Complete engine and alternator overhaul
- Replacement of worn components and consumables
- Full performance and load testing after rebuild
- Extends service life at a fraction of replacement cost
Overhauled To Original Spec, Whatever The Size
From small standby sets to large industrial prime power units, our overhaul process applies the same teardown, inspection and rebuild standard.
How We Overhaul A Generator
Restoring a generator to like-new performance takes more than replacing the obviously worn parts. Our process inspects everything before deciding what's rebuilt.
Full Teardown Of Engine And Alternator
The generator is fully disassembled so every component — not just the visibly worn ones — is inspected against manufacturer tolerance before rebuild.
Worn Components Replaced To OEM Tolerance
Bearings, seals, injectors, windings and other wear items found outside tolerance are replaced with genuine or OEM-compatible parts.
Full Load Test Before Return To Service
The rebuilt unit is run under load and monitored before it's released back to site, confirming performance rather than assuming it from the rebuild alone.
Extends Operating Life At A Fraction Of Replacement Cost
For units nearing end of typical service life, an overhaul can restore years of reliable operation at significantly less than the cost of a new generator.